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Storage technology in practice: space-saving, efficient and automated

Whether long goods storage systems, sheet metal storage systems or fully automated storage systems – our references show how companies use KASTO to make their storage processes more efficient, transparent and space-saving.

More than 2,500 KASTO storage systems have been installed worldwide. Discover concrete practical examples from industry, steel stockholding and metalworking, and find out how modern storage solutions optimise material flows, speed up processes and make better use of valuable storage space.
 

Honeycomb system

Four storage systems, one material flow at Kerschgens

Four storage systems automate steel distribution and sheet metal processing. Intelligent material flow control shortens routes, speeds up processes and improves material availability.

  • Sawing: KASTOwin
  • Storage: UNICOMPACT, UNIBLOC, UNITOP, UNILINE
  • Handling: KASTOpick sheet
  • SmartSolutions: KASTOlogic
  • Industry: Steel distribution
  • Country: Germany
Link image for the storage system reference at SEW

Connected automation in long goods storage at SEW

The combination of the UNICOMPACT long goods storage system and the KASTOcenter sawing centre at SEW-EURODRIVE demonstrates how KASTO achieves maximum efficiency and seamless material supply through fully automated processes.

  • Saws: KASTOtec, KASTOvariospeed
  • Storage: UNICOMPACT, KASTOcenter
  • Handling: KASTOpick split, KASTOsort 
  • SmartSolution: KASTOlogic
  • Industry: Production
  • Country: Germany
Link image for the Forster reference

Forster relies on central storage logic

At Forster, an automated UNICOMPACT supplies both production and shipping, significantly reduces distances and creates a clearly structured, efficient material flow.

  • Storage: UNICOMPACT and UNITOP
  • Industry: Facades
  • Country: Switzerland
Link image for the Rohr Mertl reference

Precise tube handling at Rohr Mertl

At Rohr Mertl, the durable UNICOMPACT long goods storage system ensures smooth and precise handling of steel and stainless-steel tubes – from storage to provision.

  • Saws: KASTOssb, KASTOtec
  • Storage: UNICOMPACT
  • Industry: Steel trade
  • Country: Austria
Link image for the Rehau reference

Efficient profile logistics in window manufacturing at REHAU

At REHAU, the UNICOMPACT system provides maximum picking performance and flexibility: The fully automated high-bay warehouse efficiently manages profiles made of plastic, steel, and aluminium and forms the core of internal logistics.

  • Storage: UNICOMPACT
  • Industry: Window construction
  • Country: Germany
Link image for the Debrunner reference

Fast material flows for metal products at Debrunner

At Debrunner Acifer, the UNICOMPACT high-bay warehouse optimises long goods logistics: Modern storage technology accelerates material flows and ensures steel and metal products are quickly and reliably available for processing and delivery.

  • Storage: UNICOMPACT
  • Industry: Steel trade
  • Country: Switzerland
Link image for the Atlantem reference

Fully automated supply at Atlantem

The UNICOMPACT honeycomb storage system at Atlantem optimises material logistics for window and door manufacturing by automating the supply to all production stations and efficiently sorting and providing profiles.

  • Storage: UNICOMPACT
  • Industry: Window manufacturing
  • Country: France
Link image for the AMCO reference

Smooth operations in long goods storage at AMCO

At AMCO, the UNIGRIP long goods storage system ensures smooth operations: Bars, profiles, and plates are always quickly available, enabling efficient production and cutting while simplifying material handling.

  • Storage: UNIGRIP
  • Industry: Non-ferrous metal distributor
  • Country: Germany
Linkbild zur Referenz Steel and Pipe

Compact efficiency in steel trading at Steel and Pipe

At Steel and Pipe Supply in the USA, the UNICOMPACT honeycomb warehouse increases efficiency in steel trading: It speeds up material handling, reduces errors, and ensures reliable supply of long goods, pipes, and profiles in a compact space – for faster processes and improved service quality.

  • Storage: UNICOMPACT
  • Industry: Steel distributor
  • Country: US

Sawing center

Link image for the Hagelauer Dewald reference

Hagelauer Dewald saws small batch sizes fully automatically

The UNICOMPACT stores material and supplies the KASTOcenter fully automatically – for fast cut-to-size parts, small batch sizes and flexible delivery.

  • Saws: KASTOvariospeed C15, KASTOvariospeed SC 18, KASTOtec SC 4
  • Storage: UNICOMPACT, KASTOcenter
  • Material handling: KASTOsort
  • Industry: Steel trade
  • Country: Germany
Link image for the storage system reference at Weser Stahl

Weser Stahl relies on automated material flow

The KASTOcenter ensures a continuous material flow at Weser Stahl, from storage through to cutting. This allows rising order volumes and customer-specific processing to be handled efficiently.

  • Saws: KASTOtec, KASTOvariospeed
  • Storage: KASTOcenter
  • Handling: KASTOsort
  • Industry: Steel trade
  • Country: Germany
Link image for the Bieber Marburg reference

More speed for customer-specific cut-to-size parts at BIEBER + MARBURG

The KASTOcenter reduces set-up time from 15 to 20 minutes to less than two minutes. This enables BIEBER + MARBURG to process cut-to-size parts more flexibly and deliver to customers faster.

  • Saws: KASTOvariospeed, KASTOtec
  • Storage: KASTOcenter
  • Industry: Steel trade
  • Country: Germany

In-Line Storage Systems

Automated sheet metal logistics at Carlier

Under the Carlier brand, Kerschgens brings together its expertise in sheet metal processing. A connected storage and automation solution links laser cutting with order picking for dispatch. This reduces manual work steps and ensures an efficient material flow.

  • Sawing: KASTOwin
  • Storage: UNICOMPACT, UNIBLOC, UNITOP, UNILINE
  • Handling: KASTOpick sheet
  • SmartSolutions: KASTOlogic
  • Industry: Steel distribution
  • Country: Germany
Link image for the De Cromvoirtse reference

Perfectly networked sheet metal handling at De Cromvoirtse

De Cromvoirtse optimises its material flow with the UNITOWER B tower storage system and the UNILINE linear storage system: both systems are fully integrated into laser production and the online shop, ensuring maximum efficiency and short delivery times.

  • Storage: UNILINE, UNITOWER B
  • Industry: Steel trading and sheet metal contract manufacturing
  • Country: Netherlands

Tower system

Link image for the Robert Braun reference

Effizienzsteigerung bei Marchand

At Robert Braun RaumSysteme, a KASTOecostore sheet metal storage system supplies the BOSCHERT punching machine with material automatically. This reduces forklift movements and manual handling, improves machine utilisation and boosts productivity.

  • Storage: KASTOecostore sheet metal
  • Industry: Metal processing
  • Country: Germany
Link image for the Architectura Grille reference

Space-saving storage at Architectural Grille

Four KASTOecostore sheet metal storage systems and a UNITOWER for long goods make efficient use of the available space. Automated storage speeds up material retrieval, improves workplace safety and streamlines logistics.

  • Storage: KASTOecostore sheet metal, UNITOWER B
  • Industry: Metal processing
  • Country: USA
Link image for the Kurt J Lesker reference

High-density sheet metal storage at Kurt J. Lesker

The KASTOecostore tower storage system enables Kurt J. Lesker to accommodate a wide range of sheet metal in a compact space. High storage density, short access times and improved stock organisation make day-to-day operations more efficient.

  • Storage: KASTOecostore sheet metal
  • Industry: Vacuum technology
  • Country: Germany
Link image for the Werner Weitner reference

Streamlined raw material storage at Werner Weitner

Two UNITOWER storage systems centralise raw material storage and provide fast access to stock. ERP integration and automated material retrieval reduce handling requirements and improve efficiency throughout production.

  • Storage:  UNITOWER
  • Industry: Mechanical engineering
  • Country: Germany
Link image for the storage system reference at microart

From bar stock to precision parts at microart

A UNITOWER storage system and two KASTOwin bandsaws help microart streamline the journey from raw material to precision-cut components. Automated storage processes reduce access times, simplify handling and support flexible production.

  • Saws: KASTOwin
  • Storage:  UNITOWER
  • Industry: Manufacturing service
  • Country: Germany
Link image for the Brütsch Rüegger storage system reference

Brütsch/Rüegger Metals AG

Combining UNITOWER and UNITOP storage systems with KASTOwin bandsaws allows Brütsch/Rüegger to increase storage capacity without expanding its premises. Automated material handling and rapid retrieval improve efficiency in metal distribution.

  • Saws: KASTOwin
  • Storage:  UNITOWER, UNITOP
  • Industry: Metal trade
  • Country: Switzerland

Retrofit

Link image for the KWM reference

KWM Weisshaar

​​​​​​​The retrofit of the KASTO UNIGRIP buffer storage at sheet metal specialist KWM Weisshaar demonstrates how rapid modernisation keeps the supply chain stable: After a short upgrade period, the storage system runs smoothly again and ensures the usual high process reliability.

  • Service: KASTO Retrofit
  • Industry: Metal and sheet metal processing
  • Country: Germany
Link image for the Suelzle reference

Sülzle

The retrofit of the KASTO UNIBLOC at SÜLZLE Hagmeyer illustrates how targeted modernisation can maintain the performance and process reliability of a long goods storage system over the long term.

  • Service: KASTO Retrofit
  • Industry: Steel trade
  • Country: Germany