KASTO sawing machines

KASTO offers a broad program of sawing machines.

In contrary to the trends and spirit of time: Those who decides for KASTO, decides for a lasting partnership.

 To the sawing machines

From the saw for the machine shop for occasional cuts of changing parts to a high performance automatic saw, from the hacksaw via bandsaw to the circular saw. The saw program of KASTO is as manifold as the applications in metal cutting.

Christian Milles

Today, sawing means more than just cutting a piece of material. Today, sawing is an important step, usually at the beginning of a process chain. With our automatic sawing machines, we see us as a part of the development of a product, and we willingly face this responsibility.”

Christian Milles

Sales engineer – product manager of the bandsaw series KASTOwin.

Valentin Meier

If you are not up to compomises in quality, efficiency and design, a KASTO sawing machine will convice you that compromises are not necessary!"

Valentin Meier

Design engineer for sawing machines

Werner Theiss

Since 1997, after we had closely worked together with Wagner, we have felt a strong bond with your company concerning mass-cutting. Due to our collaboration and your solution oriented Development Department we have considerably improved in productivity. Therefore thank you very much.”

Werner Theiss

General Manager Wezel GmbH

Workshop sawing machines

workshop sawing machines

For shop-floor KASTO offers a wide range of sawing machines, specifically designed for small to medium sized businesses. Even if you have to cut only occasionally or in small series, you should not abandon highest reliability and precision.  Therefore, every workshop saw possesses the entire know-how of KASTO. For quality without compromises.

Production sawing machine

Production sawing machine

Double column-guided, fully automatic high-performance bandsaws for mass-cutting in fabrication and manufacturing as well as carbide metal production band and circular sawing installationss for industry, automotive and steel centers. 

Fully automatic sawing systems with automatic material supply and cut-piece sorting systems in multi-shift operation at low staff deployment. 

Industrial sawing machines

Industrial sawing machines

Power bandsaws and circular saws for economic processing of bars and blocks with HSS and carbide cutting tools for all material qualities, for small and large cut-off quantities.

Sawing installations

Sawing installations

Fully automatic sawing systems with automatic material supply and cut-piece sorting systems in multi-shift operation at low staff deployment. 

Products

140.000 sold saws
1947 first hacksaw
160 patent applications
70 of KASTOretrofit sawing machines

Company

170 years of tradition
700 employees worldwide
6 locations
50 agencies
Why do our sawing machines turn out to be profitable?
SmartControl

SmartControl

SmartControl is the optimum entry-level controller for all standard sawing machines and tower storage systems. The software is based on the standard of Microsoft Windows CE and a Soft PLC (STEP 7). The hardware consists of an industrial PC with 4.3" colour touch screen with widescreen format (without hard drive). The operation of the SmartControl on the basis of the new KASTO user interface has an intuitive and consistent structure. This makes quick and error-free working possible, even with frequent changes of operating personnel .

AdvancedControl

AdvancedControl

AdvancedControl has the same functions as SmartControl, but provides an even better overview with the 7“ colour touchscreen with widescreen format.

EasyControl

EasyControl

The EasyControl is based on a disk-free industrial PC with color display and touch screen operation. Special attention was paid to the continuous and easy operation for order entry, order tracking, booking and manual operation. Clear graphic symbols, operation and return message directly via touch screen and additional features such as online language selection make training easy. Performance and hardware design of the EasyControl allow comprehensive additional options, which can be easily added at a later time. Functions such as storage location and cassette management, graphic system visualization, system diagnosis and automatic order control are standard with bar and sheet metal storage systems.

ExpertControl

ExpertControl

ExpertControl provides all of the functionality you could wish for for controlling and managing complex systems for material supplying (magazines etc.), material removal (KASTOsort robot, paletting machine, burr removal and centring systems etc.) and part tracking (markers etc.). The highlights are the self-optimising technology database and the simple integration in the customer IT via host interfaces or in KASTO sawing centres. An industrial PC without hard drive running Microsoft Windows 7 with an integrated S7 soft PLC is used as the hardware. Operation of the ExpertControl on the basis of the new KASTO user interface takes place via a 15" colour touch screen with widescreen format

Our Services

Service / Hotline

Technical help

Service / Hotline

Technical help

Technical help from specialists in control, mechanics and manufacturing technology for the machine groups saws and storage systems is always available from our service center.

Remote diagnosis

Shorter down times

Remote diagnosis

Shorter down times

The KASTO teleservice provides the service center with a direct connection to the control of your machine via modem or internet. This guarantees: Shorter reaction times and down times , Increase and safeguard your productivity, Less service costs due to fewer on site service calls, Minimum repair times due to optimally prepared service calls.

On-site service

Competent help on-site

On-site service

Competent help on-site

Competent help on-site from our trained and qualified technicians. Extensive on board selection of spare parts together with state of the art communication in our service vehicles make our technicians independent, flexible and quick to react. The worldwide, decentralized support structure guarantees short reaction times with minimized travel costs.

UVV-examinations

Technical safety

UVV-examinations

Technical safety

Technical safety requirements for operating gantry cranes are stated in DIN EN 528. This standard obligates the user to have a yearly safety check, performed by a trained person. Because of their instructions and training, our service technicians are able to perform these checks for you.

Quick shipment

The right part quickly on-site

Quick shipment

The right part quickly on-site

Technologically-advanced, automated storage technology secures smooth and quick shipments. If we have you order by 4 pm in house, we will still ship the same day, if so required. We will also arrange immediate shipments to you via direct courier.

Modernization and expansion

Retrofitting

Modernization and expansion

Retrofitting

Modernization or expansion of existing storage systems with the objective to make them state-of-the-art systems, is one of the most often requested type of retrofit. The necessary adaptations and expansions of the storage system are always done individually with a minimum of downtime.

Spare parts packages

Attuned to your machine

Spare parts packages

Attuned to your machine

Spare parts that are available in your area, can help in an emergency. We gladly tailor a spare part package to your machine or system.

Service contracts

Maintenance

Service contracts

Maintenance

Preventative maintenance programs help to avoid sudden, unplanned and therefore expensive machine downtimes. They ensure quality of machining and optimize the performance of machines and systems.

A clean cut from aluminum blocks

The newly developed high performance bandsaw KASTOmaxcut A 6 x 16 ALU ensures clean cuts from cast aluminium blocks at an aluminium manufacturer. The system provides consistently high-quality combined with high cutting performance, easy operation and low idle times. The company GLEICH Aluminiumwerke GmbH & Co. KG in Kaltenkirchen, Germany, produces aluminum plates with a thickness from 5 to 600 mm, which are cut from cast aluminum blocks with sizes of 2000 x 4000 x 800 mm. The company and its 190 employees supply customers worldwide in the machinery manufacturing, air and space travel, tool manufacturing, automotive, mould manufacturing and construction industry.

The high performance bandsaw with a length of 12 m and a width of 6.8 m is convincing with high availability and easy operation. Very little time is wasted when changing the aluminum blocks: The idle times are less than three minutes. Additionally, the fully-automatic operation of the machine for several days in a row is guaranteed. “The KASTOmaxcut is one of the strongest machines on the market and is – due to its heavy-duty design – designed to withstand the rigors of very tough production conditions; it can use either bi-metal and/or carbide saw blades”, informs KASTO

Flexible performance cutting in machine manufacturing

The medium-sized technology company ‘Sondermaschinen Oschersleben GmbH SMO’ develops, designs, manufactures and services machines and systems since the end of the nineties. With the proven competence for precision manufacturing of parts, components, system components and machines, SMO is today a sought-after supplier and partner for the printing industry. To be able to guarantee the required high and especially reproducible quality in the long run, SMO makes everything in-house. They count on the one hand on competent trained personnel and on up-to-date and high performance machines, on the other hand on a continuous quality assurance. After visiting several exhibitions, after determining the requirements and after the proposal phase, KASTO Maschinenbau GmbH & Co. KG in D-77855 Achern-Gamshurst got the order for a high-performance straight cutting automatic bandsaw type KASTOverto A2. Peter Neumann, the representative in Laatzen says: “ With a cutting range of 260 mm round or 320 x 260 mm flat and the pragmatically adapted automation degree, the KASTO verto A 2 is ideal for SMO’s requirements. The concept of the fully-hydraulic high performance straight cutting bandsaws with the vertically running and horizontally moving saw blade is optimally designed for serial cuts in solid materials, tubes and profiles of easy to difficult to cut materials. Thanks to the compact design and the small footprint needed (only approx. 3 m²), the saw including infeed and outfeed roller conveyor could be easily integrated in the manufacturing-close material flow of SMO und is since used in double shift operation".

Processes & Services

Presale

Idea, analysis, consultation, quotation

No compromises. We are where you need us. Turn-key is possible.

Sales

Sales, development/construction, software development, production, assembly, test, installation, set-up, training

No compromises. We are where you need us. Worldwide organized.

Aftersales

Service, consultation, maintenance, teleservice, support

No compromises. We are where you need us. More than 140.000 realized projects.

Retrofit

Expansion, retrofitting, modernization

No compromises. We are where you need us. Connection to other service providers.

Run the saw check

Trust the experts. Let's do a "health check" by our Service.

Service & Support

We calculate the cost per cut for you

Do you know your cost per cut? We are pleased to determine it for you in a personal call.

Cost per Cut

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